Course syllabus MSV2 - Lean Production Methods II (ŠAVŠ - Sklad předmětů)

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Course title: Lean Production Methods II
Semester: -- item not defined --
Course supervisor: Ing. David Staš, Ph.D.
Supervising department: Department of Logistics, Quality and Automotive Technology (ŠAVŠ)
Prerequisites for registration: Lean Production Methods
Time allowance: full-time, 1/1 (hours of lectures per week / hours of seminars per week)
Type of study: usual
Form of teaching: lecture, seminar
Mode of completion and credits: Classified fulfillment of requirements (3 credits)
Course objective:
Provide basic information about the philosophy of a slim company, slim production, a slim production system, slim administration and about the principles and methods of a slim company and their applicability in practice. Basic attention will be devoted to practical demonstrations of implementation and functionality of slim company methods in several simulation and optimisation games.
Course methods: −Lectures
−Examples from practice (Best Practices)
−Case studies
Course content:
1.Principles and methods of a slim company (allowance 1/1)
2.Technological program unit - demonstration of the slim company methods in production line (allowance 1/1)
3.Lean office, cascade KVP (allowance 1/1)
4.Introduction of Bottom-up methods (allowance 1/1)
5.Basic principles of stabile production (allowance 1/1)
6.Measuring of stable production and simulation game on stabile production (allowance 1/1)
7.Basic principles of system Milkrun (allowance 1/1)
8.Supply monitoring in supermarket using graph, monitoring of material consumption in production, calculation of Kanban cards in supermarket (allowance 1/1)
9.Time management and setting of values, optimization instruments, creation of standard procedures (allowance 1/1)
10.Creation of standard operational lists and tact table, iimulation of assembly line (allowance 1/1)
11.Value Stream Analysis (VSA), Value Stream Mapping (VSM), principles, aims, procedures (allowance 1/1)
12.Value Stream Analysis - case study (allowance 1/1)
Learning outcomes and competences:
After completing the course, student will be able to:
-Will demonstrate knowledge of principles of value analysis, including its evaluation
-Will explain the importance of stable production to increase production efficiency
-Will understand the basics of industrial engineering

Teaching methods and workload (hours of workload):
Type of teaching methodDaily attendance
Direct teaching
     Attendance of lectures12 h
     Attendance of courses/seminars/tutorials12 h
     Course reading and ongoing preparation14 h
     Composing of individual (seminar) work18 h
     Preparation for final test28 h
Total84 h
Assessment methods:
Requirement typeDaily attendance
Active lecture/seminar/workshop/tutorial participation30 %
Term paper30 %
Final test40 %
Total100 %
Course completion:
Usual form
The final evaluation is composed of the following activities: participation in lectures, seminars and technical excursion (30%), submitting a course paper (30%), passing the final test (40%).

Combined form
The final evaluation is composed of the following activities: participation in seminars (20%), submitting a course paper (40%), passing the final test (40%).

Final evaluation
100% - 90% passed, mark 1 (A)
89% - 83% passed, mark 2 (B)
82% - 75% passed, mark 2 (C)
74% - 68% passed, mark 3 (D)
67% - 60% passed, mark 3 (E)
59% - 0% faild, mark N (F)
Support for combined/distance forms of study:
On-line education materials available on the document server (lecture materials, profesional texts).

Contacts to Skoda experts. It is possible to consult with them the course papers.

Tuitions with the tutors by means of the university e-mails, fax or phone within the allowed time, or after previous agreement.
Reading list:
Language of instruction: Czech
LIKER, J. Tak to dělá Toyota. Praha: Management Press, 2007. 390 p. ISBN 978-80-7261-173-7.
LIKER, J K. -- MEIER, D. The Toyota Way Fieldbook. New York: Mc Graw-Hill, 2006. 288 p. ISBN 0-07-144893-4.

Instruction documentation regarding the ŠKODA production system
Výukové podklady Výrobního systému ŠKODA
Language of instruction: Czech
KOŠTURIAK, J., FROLÍK, Z. Štíhlý a inovativní podnik. 1. vyd. Praha: Alfa Publishing, 2006. ISBN 80-86851-38-9..

Study plans:
-- item not defined --
Run in the period of: SS 2018/2019, SS 2017/2018, WS 2017/2018, SS 2016/2017, WS 2016/2017, SS 2015/2016   (and older)
Course tutor: Mgr. Hana Morcová (examiner, instructor, lecturer)
Ing. David Staš, Ph.D. (supervisor)
Teaching language: Czech
Room: Mladá Boleslav

Last modification made by Ing. David Staš, Ph.D. on 06/04/2018.

Type of output: