Course syllabus MSV - Lean Production Methods (ŠAVŠ - Sklad předmětů)

Czech English

Course title:

Lean Production Methods

Semester:

-- item not defined --

Course supervisor:

Ing. David Staš, Ph.D.

Supervising department:

Department of Logistics, Quality and Automotive Technology (ŠAVŠ)

Prerequisites for registration:

not Bachelor state examination

Time allowance:

full-time, 1/1 (hours of lectures per week / hours of seminars per week)
part-time, 0/8 (lectures per period / seminars per period)

Type of study:

usual

Form of teaching:

lecture, seminar

Mode of completion and credits:

Classified fulfillment of requirements (3 credits)

Course objective:

Provide basic information about the philosophy of a slim company, slim production, a slim production system and about the principles and methods of a slim company and their applicability in practice. Basic attention will be devoted to practical demonstrations of implementation and functionality of slim company methods in several simulation and optimisation games.

Course methods:

−Lectures
−Excursions
−Examples from practice (Best Practices)
−Case studies

Course content:

Principles and methods of a slim company I. (allowance 2/2)

a.	Customer's requirements
b.	Slim production system
c.	Methods of a slim company in practice

Principles and methods of a slim company II. (allowance 2/2)

a.	Production according to customer requirements
b.	Optimising simulation game

Team work, 5S, work with standards (allowance 2/2)

a.	Team work - organisation of production in ŠKODA AUTO
b.	Standards at workplaces, standard operating sheets
c.	Simulation of method 5S

Quick reconfiguration, autonomous maintenance, JIT simulation (allowance 2/2)

a.	Simulation of quick reconfiguration in production
b.	TPM - autonomous maintenance
c.	Simulation of JIT processes

Elimination of waste in factory (allowance 2/2)

a.	Simulation of mini-factory - searching for waste in
b.	Training regarding energy conservation

Ergonomics, production line optimization (allowance 2/2)

a.	Working conditions, working environment
b.	Production line optimization

Learning outcomes and competences:

After completing the course, student will be able to:

-	will apply selected lean manufacturing methods on practical examples
-	will express the substance of philosophy of Lean enterprise
-	will recognize and explains the different kinds of waste

Teaching methods and workload (hours of workload):

Type of teaching method	Daily attendance	Combined form
Direct teaching
Attendance of lectures	12 h	0 h
Attendance of courses/seminars/tutorials	12 h	8 h
Consultations with teacher (part-time form of study)	0 h	14 h
Self-study
Course reading and ongoing preparation	14 h	0 h
Composing of individual (seminar) work	18 h	34 h
Preparation for final test	28 h	28 h
Total	84 h	84 h

Assessment methods:

Requirement type	Daily attendance	Combined form
Active lecture/seminar/workshop/tutorial participation	30 %	20 %
Term paper	30 %	40 %
Final test	40 %	40 %
Total	100 %	100 %

Course completion:

Usual form
The final evaluation is composed of the following activities: participation in lectures, seminars and technical excursion (30%), submitting a course paper (30%), passing the final test (40%).

Combined form
The final evaluation is composed of the following activities: participation in seminars (20%), submitting a course paper (40%), passing the final test (40%).

Final evaluation
100% - 90% passed, mark 1 (A)
89% - 83% passed, mark 2 (B)
82% - 75% passed, mark 2 (C)
74% - 68% passed, mark 3 (D)
67% - 60% passed, mark 3 (E)
59% - 0% faild, mark N (F)

Support for combined/distance forms of study:

On-line education materials available on the document server (lecture materials, profesional texts).

Contacts to Skoda experts. It is possible to consult with them the course papers.

Tuitions with the tutors by means of the university e-mails, fax or phone within the allowed time, or after previous agreement.

Reading list:

Basic:

Language of instruction: Czech

IMAI, M. Kaizen.: Metoda, jak zavést úspornější a flexibilnější výrobu v podniku. 1. vyd. Brno: Computer Press, 2008. 272 p. ISBN 978-80-251-1621-0.

Recommended:

Výukové podklady Výrobního systému ŠKODA

Language of instruction: Czech

LIKER, J K. Tak to dělá Toyota .: 14 zásad řízení největšího světového výrobce . 1. vyd. Praha: MANAGEMENT PRESS, 2007. 390 p. ISBN 978-80-7261-173-7.

Study plans:

-- item not defined --

Run in the period of:

SS 2017/2018, WS 2017/2018, SS 2016/2017, WS 2016/2017, SS 2015/2016, WS 2015/2016 (and older)

Course tutor:

Mgr. Hana Morcová (examiner, instructor, lecturer)
Ing. David Staš, Ph.D. (supervisor)

Teaching language:

Czech, English

Room:

Mladá Boleslav

Last modification made by Mgr. Luděk Švejdar on 11/11/2016.