Sylabus předmětu MSV - Lean Production Methods (ŠAVŠ - WS 2017/2018)

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Course title: Lean Production Methods
Semester: WS 2017/2018
Course supervisor: Ing. David Staš, Ph.D.
Supervising department: Department of Logistics, Quality and Automotive Technology (ŠAVŠ)
Prerequisites for registration: none
Time allowance: full-time, 1/1 (hours of lectures per week / hours of seminars per week)
Type of study: usual
Form of teaching: lecture, seminar
Mode of completion and credits: Classified fulfillment of requirements (3 credits)
Course objective:
Provide basic information about the philosophy of a slim company, slim production, a slim production system and about the principles and methods of a slim company and their applicability in practice. Basic attention will be devoted to practical demonstrations of implementation and functionality of slim company methods in several simulation and optimisation games.
Course methods: −Lectures
−Examples from practice (Best Practices)
−Case studies
Course content:
1.Principles and methods of a slim company I. (allowance 2/2)
a.Customer's requirements
b.Slim production system
c.Methods of a slim company in practice

2.Principles and methods of a slim company II. (allowance 2/2)
a.Production according to customer requirements
b.Optimising simulation game

3.Team work, 5S, work with standards (allowance 2/2)
a.Team work - organisation of production in ŠKODA AUTO
b.Standards at workplaces, standard operating sheets
c.Simulation of method 5S

4.Quick reconfiguration, autonomous maintenance, JIT simulation (allowance 2/2)
a.Simulation of quick reconfiguration in production
b.TPM - autonomous maintenance
c.Simulation of JIT processes

5.Elimination of waste in factory (allowance 2/2)
a.Simulation of mini-factory - searching for waste in
b.Training regarding energy conservation

6.Ergonomics, production line optimization (allowance 2/2)
a.Working conditions, working environment
b.Production line optimization

Learning outcomes and competences:
After completing the course, student:
-Will apply selected lean manufacturing methods on practical examples
-Will express the substance of philosophy of Lean enterprise
-Will recognize and explains the different kinds of waste

Teaching methods and workload (hours of workload):
Type of teaching methodDaily attendance
Direct teaching
     Attendance of lectures12 h
     Attendance of courses/seminars/tutorials12 h
     Consultations with teacher (part-time form of study)0 h
     Course reading and ongoing preparation14 h
     Composing of individual (seminar) work18 h
     Preparation for final test28 h
Total84 h
Assessment methods:
Requirement typeDaily attendance
Active lecture/seminar/workshop/tutorial participation30 %
Term paper30 %
Final test40 %
Total100 %
Course completion:
Usual form
The final evaluation is composed of the following activities: participation in lectures, seminars and technical excursion (30%), submitting a course paper (30%), passing the final test (40%).

Combined form
The final evaluation is composed of the following activities: participation in seminars (20%), submitting a course paper (40%), passing the final test (40%).

Final evaluation
100% - 90% passed, mark 1 (A)
89% - 83% passed, mark 2 (B)
82% - 75% passed, mark 2 (C)
74% - 68% passed, mark 3 (D)
67% - 60% passed, mark 3 (E)
59% - 0% faild, mark N (F)
Support for combined/distance forms of study:
On-line education materials available on the document server (lecture materials, profesional texts).

Contacts to Skoda experts. It is possible to consult with them the course papers.

Tuitions with the tutors by means of the university e-mails, fax or phone within the allowed time, or after previous agreement.
Reading list:
Language of instruction: Czech
IMAI, M. Kaizen.: Metoda, jak zavést úspornější a flexibilnější výrobu v podniku. 1st ed. Brno: Computer Press, 2008. 272 p. ISBN 978-80-251-1621-0.

Výukové podklady Výrobního systému ŠKODA
Language of instruction: Czech
LIKER, J K. Tak to dělá Toyota .: 14 zásad řízení největšího světového výrobce . 1st ed. Praha: MANAGEMENT PRESS, 2007. 390 p. ISBN 978-80-7261-173-7.

Study plans:
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Run in the period of: SS 2019/2020, SS 2018/2019, WS 2018/2019, SS 2017/2018, SS 2016/2017, WS 2016/2017 (and older)
Course tutor: Mgr. Hana Morcová (examiner, instructor, lecturer)
Ing. David Staš, Ph.D. (examiner, instructor, lecturer, supervisor)
Teaching language: Czech
Room: Mladá Boleslav

Last modification made by Mgr. Luděk Švejdar on 08/31/2017.

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