Course syllabus MSV - Lean Production Methods (ŠAVŠ - SS 2016/2017)

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Course title: Lean Production Methods
SS 2016/2017
Course supervisor:
Supervising department:
Department of Logistics, Quality and Automotive Technology (ŠAVŠ)
Prerequisites for registration: not Bachelor state examination
Time allowance:
full-time, 1/1 (hours of lectures per week / hours of seminars per week)
Type of study: usual
Form of teaching:
lecture, seminar
Mode of completion and credits:
Classified fulfillment of requirements (3 credits)
Course objective:
Provide basic information about the philosophy of a slim company, slim production, a slim production system and about the principles and methods of a slim company and their applicability in practice. Basic attention will be devoted to practical demonstrations of implementation and functionality of slim company methods in several simulation and optimisation games.
Course methods:
−Examples from practice (Best Practices)
−Case studies
Course content:
1.Principles and methods of a slim company I. (allowance 2/2)
Customer's requirements
Slim production system
Methods of a slim company in practice

Principles and methods of a slim company II. (allowance 2/2)
Production according to customer requirements
Optimising simulation game

Team work, 5S, work with standards (allowance 2/2)
Team work - organisation of production in ŠKODA AUTO
Standards at workplaces, standard operating sheets
Simulation of method 5S

Quick reconfiguration, autonomous maintenance, JIT simulation (allowance 2/2)
Simulation of quick reconfiguration in production
TPM - autonomous maintenance
Simulation of JIT processes

Elimination of waste in factory (allowance 2/2)
Simulation of mini-factory - searching for waste in
Training regarding energy conservation

6.Ergonomics, production line optimization (allowance 2/2)
Working conditions, working environment
Production line optimization

Learning outcomes and competences:
After completing the course, student:
-Will apply selected lean manufacturing methods on practical examples
Will express the substance of philosophy of Lean enterprise
Will recognize and explains the different kinds of waste

Teaching methods and workload (hours of workload):
Type of teaching method
Daily attendance
Direct teaching
     Attendance of lectures
12 h
     Attendance of courses/seminars/tutorials12 h
     Consultations with teacher (part-time form of study)
0 h
     Course reading and ongoing preparation14 h
     Composing of individual (seminar) work
18 h
     Preparation for final test
28 h
84 h
Assessment methods:
Requirement type
Daily attendance
Active lecture/seminar/workshop/tutorial participation
30 %
Term paper
30 %
Final test
40 %
100 %
Course completion:
Usual form
The final evaluation is composed of the following activities: participation in lectures, seminars and technical excursion (30%), submitting a course paper (30%), passing the final test (40%).

Combined form
The final evaluation is composed of the following activities: participation in seminars (20%), submitting a course paper (40%), passing the final test (40%).

Final evaluation
100% - 90% passed, mark 1 (A)
89% - 83% passed, mark 2 (B)
82% - 75% passed, mark 2 (C)
74% - 68% passed, mark 3 (D)
67% - 60% passed, mark 3 (E)
59% - 0% faild, mark N (F)
Support for combined/distance forms of study:
On-line education materials available on the document server (lecture materials, profesional texts).

Contacts to Skoda experts. It is possible to consult with them the course papers.

Tuitions with the tutors by means of the university e-mails, fax or phone within the allowed time, or after previous agreement.
Reading list:
Language of instruction: Czech
IMAI, M. Kaizen.: Metoda, jak zavést úspornější a flexibilnější výrobu v podniku. 1st ed. Brno: Computer Press, 2008. 272 p. ISBN 978-80-251-1621-0.

Výukové podklady Výrobního systému ŠKODA
Language of instruction: Czech
LIKER, J K. Tak to dělá Toyota .: 14 zásad řízení největšího světového výrobce . 1st ed. Praha: MANAGEMENT PRESS, 2007. 390 p. ISBN 978-80-7261-173-7.

Study plans:
-- item not defined --
Run in the period of:
WS 2020/2021, SS 2019/2020, SS 2018/2019, WS 2018/2019, SS 2017/2018, WS 2017/2018 (and older)
Course tutor:
Mgr. Hana Morcová (examiner, instructor, lecturer)
Ing. David Staš, Ph.D. (supervisor)
Teaching language:
Room: Mladá Boleslav

Last modification made by Mgr. Luděk Švejdar on 11/15/2016.

Type of output: